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Research field: Wood-based panels; production and evaluation
Expert: Seyed Behzad Hosseini
Phone: 01144998109
Address:
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Environmentally friendly and formaldehyde-free laminated veneer lumber (LVL) was manufactured using geopolymer constituents as binder. The main aim of the study was to improve the bonding quality between the geopolymer binder and the wood constituents. To this end, the effect of various additives (phenol flakes, conventional silica fume, and grafted silica fume with 3-aminopropyltriethoxysilane (APTES)) in the geopolymer binder features were explored via gel time and viscosity measurements, differential scanning calorimetry (DSC), and Fourier transom infrared spectroscopy. The mechanical properties (shear, bending, and compression) of LVL panels were also determined. Results showed that adding both types of silica fume had a positive impact
Lightweight panels, as an eco-friendly element for furniture manufacturing, offer several potential market and production opportunities for many secondary woodworking companies. In this study, the perceptions of Iranian furniture manufacturers were evaluated by means of ANP-based multi-type questionnaires, regarding the conditions and requisite features of lightweight panels in furniture manufacturing. The ANP results revealed that product design, quality and price were effective sub-criteria for furniture manufacturers. The most important attributes for choosing panels during the manufacturing process were: lack of panel warping, product abundance in the market, and withdrawal resistance of connectors. Manufacturers indicated
Geopolymers show great potential for use as binders in developing and manufacturing multifunctional wood products. The objective of this study was to improve the bonding quality of a geopolymer binder, with wood veneers, using different manufacturing parameters. To this end, we produced five layered plywood panels treated with various lay-up times (1, 5, 10, 15 min), panel compressibility values during hot pressing (5%, 10%, 15%, and 30% compression), veneer roughness values (low, medium, and high roughness), press temperatures (120, 140, and 160 C), and veneer layouts via changing the middle layer position of plywood relative to the surface layers. The results show that the shear strength and thickness swelling were negatively influenced b
Special tubular fiberboard with a density of 550 kg/m 3 was manufactured using the round rods for creation of the holes. Physicomechanical properties of tubular fiberboard (6, 8, 10, 12 (mm)) with various hole diameters and number of hole (0, 1, 2 and 3 in a constant cross section) were evaluated. The surface layers density, especially on top of the holes, considerably elevated with increasing the hole diameter. This did create higher bending properties as well as higher internal bond and surface soundness. The structure of webs between the holes, when the holes’ number increases, were predominant factor influencing the panel properties. Weak and loose web structure were obtained by increasing the holes’ number from 1 to 3 within a cons
Chitosan and its derivatives (grafted chitosan and chitosan nanoparticles) were used as bio-based adsorbents in urea-formaldehyde (UF) resins, and accordingly, their effects on the curing behavior, resin structure, crystalline structure, and formaldehyde emission (FE) of final resin has been investigated. Synthesis of grafted chitosan and chitosan nanoparticles was confirmed by FTIR spectroscopy. Characteristics of UF resins were monitored by 13C-NMR and X-ray diffraction. This analysis showed that the free formaldehyde and crystallinity of UF resin having chitosan-based adsorbents were substantially reduced. The FE was largely decreased in the medium density fiberboard (MDF) containing chitosan nanoparticles (60%), followed by grafted chit
Geopolymer was used as a multifunctional mineral binder to produce laminated veneer lumber (LVL). The main aim of the study was to characterize the various geopolymer binder formulations based on natural kaolin, metakaolin and silica fume. The effect of different combinations of aluminosilicate powder in geopolymer binder was characterized via FTIR, XRD and TGA analysis. The mechanical (shear, bending, and compression) and physical (thickness swelling and water absorption) properties of the LVL specimens were also evaluated. Results showed that characteristic bands attributed to the geopolymer binder were more pronounced with further replacement of kaolin with metakaolin and silica fume. The higher the metakaolin content, the greater the am
This study was aimed to evaluate the position of lightweight panels and their application in furniture production in Iran by investigating consumers’ behavior and preferences. Here, consumers’ preferences toward effective criteria to choose furniture made of wood-based panels (WBPs) were evaluated on the basis of analytical network process method. Furthermore, respondents were asked about their attitudes and preferences regarding lightweight furniture. The results revealed that the main sub-criteria for buying furniture were product quality, design, price, environmentally-friendly, and guarantee features. Furthermore, the technological feature was the most important criterion affecting consumers buying decisions more than t
The aim of this research was to study the effect of chipping method on geometry of particles obtained from date palm frond as a lignocellulose residue. For this purpose, date palm fronds were chipped with four different equipment: chipper-flaker, chipper-hammer mill, flaker-hammer mill, and chipper-flaker-hammer mill. The geometry of the particle including particle size, particle size distribution, shape, and aspect ratio were investigated. The results showed that maximum weight percentage (more than 40%) was related to the particles sizes of+ 30/-40 mesh for all chipping methods and more than 50% of all generated particles had a needle shape. In the chipper-hammer mill method, both the weight percentage of useable particles in particleboar
In this research, a sandwich panel with particleboard as surface layers and rigid polyurethane (PU) foam as core layers (foam-core particleboard) was produced with a one-step in situ foaming process. The effects of hydrofluorocarbon concentration as the blowing agent (BA) on the foam features and physical and mechanical properties of the produced panels were investigated. Typical micrograph of the rigid PU foam showed well-defined closed cells of spherical and polyhedral shapes. It was shown that the number of fractured cells in the foam structure was increased with the addition of BA in the amount of more than 4.5%. The results showed that the bending strength and internal bond values significantly raised with increasing BA concentration
Geopolymers show good potential to be used as free formaldehyde-based binder to produce wood-based panels. Hence, the objective of this research was to investigate the geopolymer composition as binder on the physical and mechanical properties of multi-layered plywood. The geopolymer binder was prepared based on kaolin and metakaolin as the major aluminosilicate powder that were substituted with different contents of silica fume. The results showed that the substitution of aluminosilicate with silica fume (up to 20% based on weight) in the geopolymer mixture modified the chemistry of the geopolymerisation, and hence, improved the amorphous structures of the geopolymer binder. In summary, the substitution of aluminosilicate with
Low density hybrid panels (16?mm thickness) were produced using wood fiber as face layers and a mixture of coarse wood particles and expandable polystyrene (EPS) as core layer. The EPS was foamed (in-situ foaming) in the core layer during the pressing stage. The effects of granules diameter (0.4, 0.8, 1.15, 1.5, and 2.2?mm) and granules content (5, 10, and 15%) on the physical and mechanical properties were evaluated. The results showed that both variables had significantly influenced the panels’ properties. Mechanical properties mostly depended on the level of mechanical inter-locking of EPS with wood particles, while the physical properties were mostly influenced by the EPS distribution. Stronger mechanical inter-locking
The hybridisation of wood-based panels has gained interest in recent years. Lightweight hybrid panels consisting of wood fibres as faces and a mixture of wood particles with expandable polystyrene (EPS) granules as core layer were manufactured in this study. The effects of initial compression and different face-to-core-layer weight ratios were investigated. Results showed that both variables significantly influence panel properties. The initial compression enhanced the surface layer quality while negatively affecting the core layer. Adding EPS influenced the core layer quality, which improved the panel properties. The weight ratio of the face-to-core-layer also enhanced the bending properties and thickness swelling. The internal bond was we
Chitosan was used as environmentally friendly and bio-based scavenger for reducing the formaldehyde emission from medium density fiberboard. Using of chitosan powder showed better capacity of formaldehyde adsorption rather than the chitosan solution. Liquid 13C-NMR showed that the free formaldehyde in urea formaldehyde adhesive having chitosan powder was drastically reduced. Additionally, the observed peak at 155?ppm showed that that the chitosan powder was copolymerized with urea formaldehyde adhesive. Increasing the amount of chitosan powder was significantly reduced the emitted formaldehyde. It was shown that the formaldehyde adsorption of chitosan was strongly influenced by the pH value of adhesive composition. The pH value and the adhe
An adhesive composition is disclosed, and includes an aldehyde-based resin selected from the group consisting of urea-formaldehyde resins, melamine-formaldehyde resins, melamine-urea-formaldehyde resins, phenol-containing resins, and mixtures, combinations, and sub-combinations thereof, and a formaldehyde scavenger selected from the group consisting of chitosan, nano-chitosan, functionalized chitosan, and mixtures, combinations, and sub-combinations thereof.
Surfaces of novel foam core sandwich panels were adhered with intumescent fire‐retardant paper underneath the veneers (FRV) to improve their flammability properties. The panels were evaluated by means of cone calorimeter test (ASTM E 1354). Variables tested were different surface layer treatments, adhesives used for veneering, surface layer thicknesses, and processing conditions, having the objective of obtaining similar or better flammability as that of solid particle boards. Previous research showed that sandwich panels without FRV compared to panels with FRV generally had much higher heat release rates, somewhat higher heat of combustion and much higher smoke production due to the polymeric foam component of tested panels. The present